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Frequently Asked
Question
There are many questions that
arise when using or learning about any technology,
I will attempt to answer the frequently asked in
no particular order.
- Q:
What is the setting or
curing time for Endurazyme.
- A:
Curing time is 7 days but cure continues for 28
days.
- Q
: How soon can traffic be
run on the road.
- A:
All during the construction and immediately
after.
- Q
: Cracking and or
crazing has occurred on the surface,
Why.
- A
: Over optimum moisture content during
construction or heavy rain during or after
construction.
- Q
: What can be done to
correct this and what will be the
effect.
- A
: Two things can be done, on
heavy traffic roads it will correct it's self
with no problems or the surface 20mm can be
re-worked as you have 7 days curing.
- Q
: How much gain in CBR can
be expected.
- A
: This will depend on the soil
and gravel being treated, but
anywhere from 100% to 1200%.
Independent empirical evidence is
available.
- Q
: Can the surface be
maintained should it be damaged or
worn.
- A
: Yes! But Endurazyme must be used to
patch or resurface the treated road. Please ask
for a Maintenance Guide.
- Q
: If for some reason a
customer does NOT profile the gravel road with a
5-6 % gradient to each side, but "accidentally"
keeps it 100 % horizontal, then what
?
- A
: Good work practices are essential to good road
construction and should only be carried out by
professionals. Drainage and profile errors are
nothing to do with the efficacy of the product
and puddling will occur which will undermine the
road.
- Q
:Does
water quality effect the result ?
- A : Generally no! Brackish
water and sea water have been used successfully
but the better the water supply the less
problems will occur.
- Q
: Can Endurazyme be used
with Lime or Cement.
- A
: Endurazyme will allow the
use of both to be cut by half and a massive
increase in CBR's cab be gained along with huge
savings in material costs. More information
available on request.
- Q
: What is the largest
benefit to using Endurazyme.
- A
: Using low quality insitu soils and
gravel's to construct low cost low maintenance
roads. Saving valuable resources in the
construction of highways.
- Q
: What are the main
elements of Endurazyme.
- A
: There
are three main elements 1] sophisticated
surfactants that allow the other two elements to
penetrate the clay based soils and make it
workable. 2] electrolytes that change the
cation exchange of the clay platelets and
3] enzymes that cement together the clay
platelets within the sands, silts and
gravel's.
- Q
:If we
double the application rate will we get twice
the strength ?.
- A
: No! You lose the benefit of the cation
exchange as it will be reversed and you will end
up with a lower strength.
- Q
: Freeze / Thaw.. Is
endurazyme effected by
freeze/thaw.
- A
: No!
Endurazyme is not effected by freeze thaw, this
documented over years but Endurazyme should not
be applied in freeze conditions.
- Q:
We are still getting dust from the road after 3
weeks, why
- A:
The soil
used is low in clay content and high in silt
fines, a proportional mix design should have
been used. Remember clay is the binder and that
Endurazyme only works on the clay particles
within a soil / gravel mix
- Q:
It rained within seven days of construction and
the road got very
Slippery
and wheel tracks could be seen
- A:
This has do with good work practices during
construction which
include,
rain during construction, correct drainage
and profile ( see notes
below ).
- Q:
If 82% of the enzymes are gone within 48 hours,
how is it possible that only water will activate
the enzymes up to 7 days, enough that a thin
layer of gravel can then be rolled into the
surface? We tried after three days and the
surface was so hard that it would not penetrate
the surface?
- A:
The fact is that Endurazyme is 82% biodegraded
in 14 days and you have 7 days that you can
store the treated soil prior to compaction.
After full compaction the surface will be
tight and will require re-application of
Endurazyme at 1000 to 1 to soften the
surface.
- Q:
Which roller is best, can you clear this
question up?
- A:
All rollers have there place in the construction
process and they all be used were possible in
there role. (Please see notes below on
compaction)
- Q:
It has been said by Brian that they only roll in
a thin layer of gravel if the road
is on a hill and that is it not necessary on a
flat road. Yet, we are now recommending that it
be done on all projects. Why?
- A:
This
action is employed were the soils are mainly
fines and the soil lacks gravel and grading, on
hills as a precaution, should it rain within
seven days of construction. If the grading
of the soil is ideal this is just another added
cost to low cost roads.
- Q:
There is a lot of sediment in the bottom of the
drum, why?
- A: Endurazyme is shipped abroad in a
highly concentrated form and is fresh from the
factory, it should be shaken a little prior to
use. There is nothing wrong with the product and
even if not shaken it is full strength, the
sediment is a result of the culture and
fermentation
- Q:
We are
still getting dust from the road after 3 weeks,
why?
- A:
The soil used is low in clay content and high in
silt fines, a proportional mix design should
have been used. Remember clay is the binder and
that Endurazyme only works on the clay particles
within a soil / gravel mix.
- Q:
It rained within seven days of construction and
the road got very Slippery and wheel tracks
could be seen?
- A: This has do with good work
practices during construction which include,
rain during construction, correct drainage
and profile ( see notes below ).
- Q:
Which
roller is best, can you clear this question
up?
- A:
All rollers have there place in the construction
process and they all be used were possible in
there role. (Please see notes below on
compaction)
- Q:
It has
been said by Brian that they only roll in a thin
layer of gravel if the road is on a
hill and that is it not necessary on a flat
road. Yet, we are now recommending that it be
done on all projects. Why?
- A:
This action is employed were the soils are
mainly fines and the soil lacks gravel and
grading, on hills as a precaution, should it
rain within seven days of construction. If
the grading of the soil is ideal this is just
another added cost to low cost
roads.
- Q:
In your E-book, there is a table showing that 40
% clay gives about
17 plasticity
index. Wouldn't 40 % normally give a far too
slippery and
"crocodile-cracking" surface ?
- A:
One must remember that testing is only carried
out on the soils passing the 425um sieve, the
total equation and therefore the overall
percentage would be less, "crocodile-cracking"
surface is caused only through high moisture
content at compaction
- Q:
Would you
say that an increase of the Plastic Index from
say 8 to say 15, has any specific advantages
towards the end-result ?
- A:
Yes! if you look at our grading chart the ideal
is a plastic index of 17% backed up by a good
grading of silts ,sands and gravel to add to the
overall strength. The clay content plus
Endurazyme are the cement that binds the mass
together.
- Q:
When you
are making your own calculations on
clay-addition on a
job, do you
normally work on the basis weight/weight and
thus use different bulk
densities on clay and rest respectively to come
up with the % clay
necessary ?
- A:
No we use a proportional mix design that we have
put together over the years and update from time
to time.( this spread sheet is available on
request)
Profile: The road
profile is very important in the construction of a
dirt road and should be between 5 and 6 % to a
central crown, compaction from the centre out on
both sides so that the integrity of the crown is
not changed.
Drainage: Table drains
and culvert design are in the hands of the design
engineer and any fault in this area is not the
fault of the product or the workers on the
day. Delamination: Is
caused by layers of soil being compacted at
different moisture contents and the use of heavy
steel drum rollers usually on vibration
mode. This will happen no matter what is
used from plain water to stabilisation product
including lime and cement. Moisture content must
be controlled at all times from wetting out the
base to layers and final trim. Good work
practices.
(See profiles click here)
Compaction: This is a
large subject and has many different viewpoints
held by academics and engineers worldwide.
Almost all of these views are held and vented on
non plastic soils and the teaching in general is
to exclude clay from any construction were
possible. For clay areas were highway construction
is in progress all forms of compaction will be
used and mostly in this order: Sheep's foot, steel
drum and rubber tyre. For more information I suggest the
links below, on Google.com there are 76,000
pages. Compaction1
Compaction2
Compaction3
You must be online to activate the above links.
Compaction: Endurazyme and dirt road
construction: Dirt road construction is low cost
construction and is the finished product, it does
not usually come under the same strict design
control as highways. Good work practices must
still be adhered to at all times.
Ideally all three roller
types should be used during construction but
excellent roads have been constructed using
nothing but the steel drum roller and the water
cart used as the rubber tyre roller. The
point here is that a steel drum roller will bridge
soft spots but the wobbly tyre roller will not,
potholes can be the result of poor compaction,
rubber tyre rollers give a better finish to fine
soils and dehydrate the moisture far more rapidly.
( Heavy traffic will accelerate the cure and seal
the surface)
Rain: If rain is
expected on the day of construction use the local
knowledge available to gauge the extent of rain
that is normal and use as little water as possible
to apply Endurazyme to the soil. Use the rain
instead of the water truck and continue to work
the soil ready for compaction, it is most
important that the road is fully compacted prior
to leaving the site. If heavy rain suddenly
appears from nowhere and you are in the middle of
construction, simply grade all treated soil into
one windrow and lay out later or when the rain
stops, upto seven days after application of
Endurazyme. On returning make sure the base has a
moisture content equal to the treated soil to be
laid so that delamination does not occur,
Endurazyme at 1000 to 1 in the water truck during
this procedure will help ensure sufficient
bonding. Nobody can change the weather but
good work practices and knowledge of how
Endurazyme works will always get a great result.
Endurazyme has three main elements, the one of
concern were moisture is in abundance (rain) is
the very sophisticated surfactants in the
formulation. These surfactants are used to
get into the clay based soils and take with it the
other two very important elements, they also
render the water ten times wetter than water alone
and increase the drying time to allow for a slow
cure to eliminate cracking and shrinking. So you
can see that if you then add more moisture you are
headed for major problems. Conclusion: good
profile, compaction and finish are paramount and
then all rain will end up in the table drains were
it should be. If
rain is forecast do not start the
construction.
Add
to this list and it will be updated
(click here) Brian
Jackson Sunday, 08/06/06
Internal
Training
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